Scaffolds and Excavations: When is Close Too Close?

On a construction site we often need to position some workers above the ground and others below. So we often find scaffolds erected near excavations. While no one would intentionally place a scaffold leg on the lip of an excavation both the excavation competent person and the scaffold competent person (yes, both scaffolds and excavations require competent persons) should be able to answer the question: how close is too close? (If you are interested in learning more about this topic, consider attending D2000's Supported Scaffold Competent Person class in Eugene, Oregon on September 15, 2015.)

Answering this question requires a basic understanding of soils and what happens to them when they have to support a weight placed on the surface.

Let's start our analysis by looking at flat ground. Soils have what's called a 'bearing capacity' which is defined as follows:

The maximum average contact pressure between the foundation (load) and the soil which should not produce shear failure in the soil.

  • Ultimate bearing capacity is the theoretical maximum pressure which can be supported without failure;
  • Allowable bearing capacity is the ultimate bearing capacity divided by a factor of safety.

Here are the bearing capacities for typical soils measured in pounds per square foot.

  • Crystalline bedrock: 12,000 psf
  • Sedimentary rock: 6,000 psf
  • Sandy gravel or gravel: 5,000 psf
  • Sand, silty sand, clayey sand, silty gravel, and clayey gravel: 3,000 psf
  • Clay, sandy clay, silty clay, and clayey silt: 2,000 psf

    A weight on the soil surface creates a pressure cone in the soil which counteracts the weight. The cone widens and attenuates as it goes deeper into the soil.

    Figure 1: A weight on the soil surface creates a pressure cone in the soil which counteracts the weight. The cone widens and attenuates as it goes deeper into the soil.

This table tells us that if we know the type of soils supporting our scaffold, we can get a sense of the size of sills we will need under each leg to stay well below the soil's bearing capacity. Note that the finer the soil, the lower the bearing capacity.

But what happens when the scaffold leg is near a trench? How does this affect the bearing capacity? To answer this question we need to know how the soil reacts when we place a load on the surface. Essentially when we push down on the soil it pushes back as hard as we are pushing down (if not, we sink into the soil). If we look at, say, a thousand pound load on a one-foot square sill (1,000 psf), the compressed soil pushes back with this same force directly under the ground pad (sill) as seen in Figure 1.

Also notice that the farther we go down into the soil the more spread out and diffused the soil compression becomes. So a load on the soil surface creates a compression cone beneath it that supports the load. As long as the load is far enough away from the excavation so that the removal of the soil (when digging) doesn't compromise the structural integrity of this compression cone, the soils should not fail.

From the point of view of the excavation competent person, they are trained to identify what is called the "affected zone." This is an area alongside the excavation that is as wide as the trench is deep. So you measure the trench depth and then go back this same distance from the lip. That defines the affected zone. Loads imposed on the surface of this affected zone (pipes, equipment, spoil piles, and scaffolds for example) can make the walls of trench more unstable by increasing the lateral earth pressure.

So if we keep our scaffold well out of the affected zone, our scaffold and our trench should be fine.

This picture is the IPAF guidelines that address the proximity of surface loads to the edges of excavations and embankments.

Figure 2: The IPAF guidelines addressing the proximity of surface loads to the edges of excavations and embankments.

The International Powered Access Federation (IPAF) published a newsletter (Issue 2/26.08.06) in which they looked at the location of outriggers on cranes and other equipment with respect to excavations and embankments. Their guidelines can be seen in Figure 2. Note that this guideline takes the width of the ground pad into account. Although not specifically targetted at the loads created by scaffolds, the same basic principles of soil mechanics would apply.

When dealing with both excavations and scaffolds you always need to err on the side of safety which means that you understand the basic limits and take care not to get anywhere near them. These limits are intended to address common work situations. Extremely heavy-duty scaffolds and irregular excavations on layered or other types of complex soils may make these guidelines unsuitable. This is why every competent person needs a cell phone so they can call someone when a situation seems uncommon. Remember, it's always better to call before the fact and ask for advice than to call after the fact and ask for an ambulance.

 

Jim Johnson November 6, 2015

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